Monday 15 January 2018

THE IMPACT OF INVENTORY MANAGEMENT ON PRODUCTIVITY IN THE ENERGY INDUSTRY

CHAPTER ONE
INTRODUCTION
1.0     BACKGROUND OF THE STUDY
In any business organization be it public or private, inventory management serves as an important role on productivity.  It helps organizations to maintain maximum or minimum stock level so as not to over stock or under stock.

This research will show that stocks handled by the company under study ranges from production, maintenance, repairs, operating supplies in processed and finished goods.

It will also show that the company will be involved in the forecasting of store requirement.  The sources of inventories of power Holding Company of Nigeria (PHCN) includes direct Imports Local Sources and Central depots.  



1.1     HISTORICAL BACKGROUND OF PHCN
Power Holding Company Nigeria Plc (PHCN) was incorporated in year 2005 as part of the provision contained in the electricity reform Act, which was recently signed into law by the president.  PHCN is to take over the Assets and liabilities of NEPA to facilitate the privatization of NEPA.  NEPA, which was established by Decree was primarily to provide electricity to the populace at a very subsidized rates. The organization was part of government social responsibilities and welfares to the general populace.  To ensure even distribution of facilities and social services, the government establishes PHCN.  PHCN helps to control private monopoly of power and helps to combat the unhealthy rural –urban drift of the population.

Stock controls is an important functional branch of PHCN as an organization and needs more attention that it is  actually being presently given.  It  has been viewed in some quarters as an unnecessary activity that really costs money while in some other quarters is regarded as being vital, and a sophisticated method of control is adopted to protect the inventories.



There are organizations where the buying department does not have responsibility for the stores or even the stock control function.  Despite this, the role of buying is still linked with both functions.  All organizations have some stock, which must be cared for, because they represent money.  In a manufacturing organization where large units items are produced daily for instance, large quantities of materials and component parts have to be provided daily as well. 

This obviously means a lot of money and it is therefore to organize store function so that investment cost is kept to the specific standard system of stock control, which can be universally recommend or applied, but in the course of time, certain principles and practices of more or less general application have been evolved.

The term materials as used in this write-up has the same meaning as inventory or stock.  It is necessary to bring out the points at this stage because in financial accounting materials is often known as stock or inventory.  As on accounting category, material stock is a current asset represented by goods owned by the business at a particular point in time and help for the purpose of future sale or for the manufacturing of goods for sale.


Materials management is concerned basically with planning and control of materials.  Control is a process by which events are made to conform to a plan.  Therefore to control materials, there must be a store, where to buy, when to buy, and how much to buy. The items to be stored will be dictated by the basic functions of the firm and the customers it serves.  The suppliers to be selected will be influenced by such factor as the ability of the supplier to supply the quantity of the right quality at the right time and at the right price (right from the point of view of the purchaser).      

The figures so obtained by continuous stock taking are compared with the corresponding figures on the bin card and store ledger cards.  The exercise should not be aware of the balances on the bin cards or store ledger card before the exercise.
Government plays an important role with the total amount invested with the Federal government, state government, local authorities and public corporations for high part profit is not the main determinant, but political and social factors.  Although, cost benefit analysis is used to evaluate the differing projects which a government might consider.  Government had used public work as a means to expand or retain the economy and the commitment of full employment for the private sector industrialist, the factor rather anticipated profitability of the project.  The profitability can be said to depend on the expected future returns
obtained from the purchase of the  equipment.  The later is known before a decision is taken, which the former can be thought as nothing more than a calculated or is inspired guess.

However, whether is s a private or public sector, the acquisition, storage, insurance, and usage of stock in the running of the business must be involved for effectiveness, efficiency and productivity of the business.  Therefore, functional machinery should be put in place for the proper control of stock or inventory of the organization.

1.2            STATEMENT OF PROBLEM
Inefficient maintenance of inventory management lead to the poor productivity of Power Holding Company of Nigeria (PHCN) through.
i.                   Mis-management of the organization
ii.                 The use of  unqualified staff
iii.              Lack of proper stock taking in the organization.
It will be difficult for power holding company of Nigeria to achieve effective inventory management on productivity without considering the above mentioned problems.

1.3            SIGNIFICANT OF THE STUDY
The issue of inventory management is of importance to the success of any organization and is one of the significant determinants of the continuity and efficient production of the organization.  This study is significant in many ways, first , it is hoped that the study  will provide further insight into the understanding of stock control management of PHCN as minimum and maximum stock levels and the economic order quality (EOQ) of the company would be examined by the study.

By using the PHCN as a case study,  the study will make an interesting contribution to the understanding of the general and specific effect of inventory control in other public utilities.

In addition to helping the public utility sector in taking serious decision on stock management , will also serve the interest of private sector organizations as well as the general public a source of knowledge since it will enrich corpus of existing literature on management of stock.

The supervising ministry, the ministry of power and Steel would also benefit from this study.

1.4            OBJECTIVE/PURPOSE OF THE STUDY
Everybody sees a public property as a national cake, which belongs to all and everybody must benefit from it whether or not they have authority to use it besides, public property does not belong to anybody.  Thus, there exist the Laissez-faire and lackadaisical attitude towards public priority. Coupled with this there is also the problem of proper management and control of stock.  These are some of the problems confronting of the economics of the world.  It is therefore the intention of this research work:
1.           To examine the nature and usage of inventory management measures applied to PHCN
2.           To determine the nature and extent of problems affecting management of stock in the public sector organizations with particular reference to PHCN.
3.           To determine the viability of such inventory management measures
4.           To attempt providing alternative strategies on effective management of stock, where necessary.



1.5            STATEMENT OF HYPOTHESIS
In order to facilitate the process of data collection and analysis, the following hypothesis would be tested in the study.
H0: efficient inventory management does not contribute to efficient running and success of the organization.
H1: Effective inventory management contribute efficient running and success of the organization.


1.6            SCOPE AND LIMITATION OF THE STUDY
The research project intends to look into the management of stock or  inventory  in energy industry with particular reference for the distribution and marketing sectors of PHCN.  The study will cover PHCN activities that sum up the role of effective stock control, store procedure and various control mechanism.  The public sector is wide and complex, and this worth is basically expository.  Though relevant, references may be made to  other areas, the basic area of focus remains the power Holding Company of Nigeria (PHCN) Kaduna State branch.

A research work is not an easy task to overcome.  There are occasions when research encounter problems, which are basic and unavailable.  This research work is not an exception considering the magnitude of time and financé involve in the study and considering also the difficulties of data collection from other public utilities, the study will only be limited to PHCN, because of the time and financial constraints.

1.7            DEFINITION OF TERMS
The following terms are frequently used, in the specific sense they have been defined:  Load or procurement time: The period of time, expressed in days, months, etc between ordering (either externally or internally) and replenish i.e, when the goods are available for use.

Demand: The amount required by sales productions etc. usually expressed as a rate of demand per week, month, etc. estimates of the rate of demand during the lead time are critical factors in inventory management systems.

ECONOMIC ORDER QUANTITY (EOQ) ECONOMIC BATCH QUANTITY (EBQ)
This is a calculated ordering quantity, which minimize, the balance of cost between inventory holding cost and re-order cost.

Physical Stock:  The number of items physical in stock at a given time.
Free stock: Physical stock plus standing replenishment orders minus unfulfilled requirements. 
Buffer stock or minimum or safety stock: A stock allowance to cover errors in forecasting the lead-time or the demand during the lead-time.
Maximum stock: A stock level selected as the mopeium disable which is used as indicator to show when stock have risen to high.
Re-order level: The level of stock of which a further replenishment order should be placed.  The re-order level is dependent upon the lead-time and the demanding during the lead time.
Re-order quantity: The quantity of the replenishment order.  In some types of inventory control systems this is the EOQ, but in some order systems a different value is used.
Continue stock checking; Is the checking by counting of physical quantities of materials in store regularly, a few at a time until items are checked at least once a year.